LAARS Warehouse – High-Efficiency Storage & Distribution

Expanding Industrial Capacity: The LAARS Warehouse Project

As industries continue to grow, the need for efficient and scalable warehousing solutions becomes increasingly critical. For LAARS Heating Systems, a leader in heating solutions, expanding its storage and distribution capabilities was a key priority. Jewett Construction was tasked with the design and construction of a brand-new, state-of-the-art warehouse at LAARS’ headquarters in Rochester, NH. This 35,000-square-foot facility was built with functionality, efficiency, and sustainability in mind, ensuring that LAARS can meet increasing demands while maintaining smooth operations.

A Strategic Expansion for Optimized Operations

Warehouse expansions are about more than just adding square footage; they are about optimizing storage, logistics, and workflow to create a more efficient operation. For LAARS Heating Systems, expanding their warehouse space was essential to accommodate growing production needs and improve supply chain efficiency. With a focus on seamless integration into their existing campus, Jewett Construction worked closely with the company to develop a facility that would enhance operations while adhering to their sustainability and efficiency goals.

Designed by Dirigo Architects in collaboration with CLD Consulting Engineers, the warehouse was meticulously planned to maximize usability while maintaining a cohesive aesthetic with LAARS’ existing headquarters. From the selection of materials to the layout of the space, every element was carefully considered to ensure the building met both immediate and long-term operational needs.

Designing for Efficiency and Performance

The new warehouse was designed with a focus on maximizing space utilization and maneuverability. A 160-foot clear span was incorporated into the structure, utilizing jack beams strategically placed along the span to minimize deflection and create a more stable and open space. This allows for increased storage capacity and greater flexibility in warehouse layout, providing LAARS with the ability to adapt to changing storage and distribution requirements.

Additionally, the facility includes masonry receiving walls that are specifically designed for truck loading and unloading. These walls create a highly durable and efficient workflow for moving materials in and out of the facility, reducing wait times and improving logistics operations.

Seamless Integration with the LAARS Campus

One of the key considerations in this project was ensuring that the warehouse complemented the existing LAARS Headquarters both functionally and aesthetically. The exterior of the warehouse is wrapped in high-quality metal panels with an adjoining accent color that allows it to blend seamlessly into the existing LAARS campus. The use of durable, low-maintenance materials ensures the building remains in optimal condition for years to come while reducing long-term operational costs.

Advanced Mechanical, Electrical, and Plumbing Systems

Industrial warehouse facilities require specialized mechanical, electrical, and plumbing (MEP) systems to ensure efficient operations. For the LAARS Warehouse, Jewett Construction implemented a design-build approach for all MEP systems, integrating advanced technology and energy-efficient solutions.

The facility features a cutting-edge heating system provided by LAARS Heating Systems, demonstrating the company’s commitment to showcasing its own industry-leading products within its operations. High-efficiency lighting systems were also incorporated throughout the facility to reduce energy consumption and improve visibility in all areas of the warehouse.

Additionally, the plumbing and ventilation systems were carefully designed to support the unique requirements of the facility. Proper airflow and climate control were essential to maintaining optimal storage conditions for sensitive equipment and materials. The design team worked closely with LAARS to ensure that all mechanical systems were aligned with their operational needs.

Construction Challenges and Solutions

Every large-scale construction project comes with its own set of challenges, and the LAARS Warehouse was no exception. One of the primary challenges faced during this project was the need to complete construction while minimizing disruption to ongoing operations at the LAARS campus.

Jewett Construction employed a phased approach to construction, ensuring that essential operations at the headquarters remained unaffected. Additionally, careful coordination with suppliers and subcontractors allowed for efficient scheduling, reducing downtime and keeping the project on track for completion within the established timeline.

Weather conditions also posed a challenge during parts of the construction process, requiring adaptive strategies to maintain steady progress. The construction team implemented protective measures and adjusted work schedules as needed to prevent delays and ensure the structural integrity of the building.

Sustainability and Energy Efficiency

As sustainability becomes an increasingly important consideration in industrial construction, Jewett Construction took deliberate steps to incorporate energy-efficient and environmentally friendly elements into the LAARS Warehouse. The use of insulated metal panels throughout the structure enhances thermal efficiency, reducing heating and cooling costs.

Additionally, advanced LED lighting systems were installed to minimize energy consumption while providing optimal visibility within the warehouse. The integration of smart lighting controls allows for further energy savings by adjusting brightness levels based on occupancy and natural light availability.

LAARS’ commitment to sustainability is further reflected in the implementation of low-maintenance building materials designed to reduce the environmental impact over time. By prioritizing durability and efficiency, the facility not only meets current industry standards but also positions itself for long-term sustainability.

Impact on LAARS Heating Systems’ Operations

The completion of the LAARS Warehouse marks a significant milestone for the company’s continued growth and operational efficiency. The expanded space allows for improved inventory management, streamlined logistics, and enhanced storage capabilities.

By optimizing workflow processes, LAARS is now better positioned to meet increased customer demand and expand its product offerings. The new facility provides a more organized and efficient environment for employees, leading to improved productivity and workplace satisfaction.

Jewett Construction’s Commitment to Quality

Jewett Construction takes pride in delivering high-quality projects that align with client needs and industry standards. The LAARS Warehouse exemplifies the company’s expertise in industrial construction, demonstrating its ability to manage complex projects while maintaining a focus on efficiency, sustainability, and design excellence.

From initial planning and design through construction and final completion, Jewett Construction worked closely with LAARS Heating Systems to ensure every detail of the project was executed to the highest standards. The result is a state-of-the-art warehouse that enhances operational capabilities and supports the company’s long-term success.

Looking Toward the Future

As businesses continue to expand and evolve, the demand for modern, efficient warehouse facilities will only increase. The LAARS Warehouse project serves as a model for how industrial construction can be approached with strategic planning, cutting-edge technology, and sustainable practices.

Jewett Construction remains committed to helping companies like LAARS achieve their goals through expertly designed and executed construction projects. Whether it’s a warehouse expansion, a manufacturing facility, or a corporate headquarters, Jewett Construction delivers tailored solutions that drive success.

For businesses looking to enhance their operations with high-performance industrial facilities, Jewett Construction offers the expertise, resources, and commitment needed to bring ambitious projects to life.